In the fast - evolving electronics industry, where miniaturization and high - performance are the norms, ensuring the reliability of electronic devices is of utmost importance. Our state - of - the - art 10kN Vibration Shaker System has been specifically engineered to meet the rigorous demands of electronics vibration testing, providing manufacturers with a powerful and precise tool to enhance product quality.
1. The Significance of Vibration Testing in Electronics
Electronic devices are exposed to various vibrations during their lifecycle. From the vibrations experienced during transportation in trucks or airplanes to the internal vibrations generated by cooling fans or motors within the device, these mechanical stresses can pose a significant threat to the functionality and durability of electronics. Vibration testing helps in identifying potential weaknesses in the design, such as loose components, cracked solder joints, or resonance issues. By subjecting electronic products to realistic vibration scenarios, manufacturers can proactively address these issues, reducing the risk of in - field failures, warranty claims, and customer dissatisfaction.
2. Key Features of Our 10kN Vibration Shaker System
Precise Vibration Generation
Our vibration shaker system is equipped with advanced technology that enables it to generate highly accurate vibration profiles. It can produce vibrations over a wide frequency range, typically from 5 Hz to 3000 Hz. This broad frequency span allows for the replication of the diverse vibration frequencies that electronic devices may encounter. Whether it's the low - frequency vibrations from a vehicle's engine or the high - frequency vibrations from a nearby industrial machine, the system can simulate these conditions precisely. The amplitude of vibrations is precisely controllable, with a maximum acceleration of up to 100 g and a maximum displacement of ±50 mm. This precision ensures that electronic components are tested under conditions that closely resemble their actual operating environment.
High - Force Output
With a 10kN force output, our shaker system is capable of applying substantial forces to electronic devices during testing. This is particularly important when testing larger or more complex electronic assemblies that require higher forces to accurately simulate real - world vibration scenarios. The high - force output ensures that even the most robust electronic components can be effectively tested for their vibration resistance.
Customizable Test Profiles
We understand that different electronic products may require unique testing conditions. Our vibration shaker system allows for the creation of highly customizable test profiles. Engineers can set the specific frequency, amplitude, and test duration according to the requirements of the electronic device being tested. For example, a delicate smartphone camera module may require a different vibration profile compared to a rugged industrial control panel. The system can be programmed to meet the exact needs of each test, providing a tailored testing solution for a wide range of electronic products.
High - Quality Test Platform
The test platform of the vibration shaker system is designed to securely hold electronic devices during testing. It features a flat, stable surface with multiple attachment points to accommodate devices of various shapes and sizes. The platform is made of a vibration - dampening material, which minimizes external interference and provides a clean test environment for accurate results. Additionally, the platform is designed to withstand the high forces generated during testing, ensuring stable operation even at extreme vibration levels.
User - Friendly Control System
Despite its advanced capabilities, the 10kN vibration shaker system features a user - friendly control system. The system is PC - based, equipped with intuitive software. Operators can easily input test parameters, start and stop the test, and monitor the progress in real - time. The software provides clear visual displays of key data such as vibration frequency, amplitude, and test time remaining. It also has extensive data - logging and analysis capabilities, enabling the collection and in - depth evaluation of test data for comprehensive product performance assessment.
3. Specifications
| Rated Sine/ Random/ Shock Force | 1,100 kgf/1,100 kgf/2.200 kgf | Armature Mass | 11kg |
| Frequency Range | 5-3.000 Hz | Inserts Size (Standard) | M8 |
| Max./Continuous Displacement p-p | 51 mm/ 51 mm | Load Attachment Points (Standard) | 17 |
| Max. Velocity | 2.0 m/s | Natural Frequency-Thrust Axis | <3Hz |
| Max.Sine/ Random Acceleration | 100/60g | Mac Vertical Load Support | 300 kg |
| Armature Diameter | 235 mm | Stray field @ 152 mm above table | ≤1mT (10 gauss) |
| Fundamental Resonance frequency | 2,500 Hz (nom.) ± 5% | Dimension LxWxH | 940 mmx715 mmx780 mm |
| Allowable Armature Overturning Moment | 300 Nm | Weight (Uncrated) | 1.000 kg |
4. Applications in Electronics Vibration Testing
Consumer Electronics
In the consumer electronics segment, our vibration shaker system is widely used for testing smartphones, tablets, laptops, and wearables. By subjecting these devices to vibrations, manufacturers can ensure that their internal components, such as batteries, circuit boards, and display panels, remain secure and functional. This helps in reducing the number of devices returned due to vibration - related issues, improving customer satisfaction, and enhancing brand reputation.
Automotive Electronics
Automotive electronics, including infotainment systems, engine control units, and safety sensors, are tested using our 10kN vibration shaker system. The harsh vibration environment within a vehicle makes it crucial to ensure the reliability of these components. The system can simulate the vibrations experienced during different driving conditions, allowing manufacturers to identify and address potential design flaws before the products are installed in vehicles.
Industrial Electronics
Industrial electronics, such as control panels, power supplies, and communication devices used in factories and industrial settings, are also tested with our vibration shaker system. These devices need to be highly reliable in the face of continuous vibrations from machinery and equipment. The system helps in evaluating the performance of industrial electronics under realistic vibration conditions, ensuring their long - term operation and reducing the risk of production downtime.
5. Conclusion
Investing in our 10kN Vibration Shaker System for electronics vibration testing is a strategic decision for any electronics manufacturer. With its precise vibration generation, high - force output, customizable test profiles, high - quality test platform, and user - friendly operation, it offers a comprehensive solution for ensuring the reliability of electronic products. By using this equipment, manufacturers can improve product quality, reduce warranty costs, and gain a competitive edge in the market. Contact us today to learn more about how our vibration shaker system can be customized to meet your specific electronics testing requirements.
